Ammunition Aging & Safety Diagnostics - Guardian

Non-Destructive Inspection of High-Value Ammunition Systems

Detection of internal degradation, micro-defects, and moisture ingress in high-value ammunition without disassembly.

The Challenge

Sealed Defense Components Create Hard-to-Inspect Condition Uncertainty

The problem is hidden condition inside sealed energetic systems.

Voids and Cracks

Voids and cracks act as hot-spots and uncontrolled burn surfaces, raising the risk of unintended initiation.

Moisture Ingress

Moisture drives corrosion and propellant degradation, leading to misfires, hangfires, and reduced performance

Material Separation & Debonding

Separation of energetic fill, binders, and liners is a primary driver of autocatalytic ignition and catastrophic failure on use.

Sample-and-Hope Inspection

Destructive sampling consumes a few items, yet leaves the rest of the stockpile a blind spot.

Sealed systems present a dual challenge: the hazard of storage ignition versus the risk of failure during mission execution. Existing evaluation procedures are exceptionally resource-intensive, placing a heavy financial strain on defense resources.

THE sourcelight APPROACH

GUARDIAN Builds Condition Evidence for Sealed Defense Objects

The intended output is a defensible evidence package for safety and lifecycle decisions.

01

Structural Condition View

MeV X-rays reveal internal geometry, voids, and cracks before they drive over-pressure or initiation failures.

02

Moisture & Material Evidence

Fast neutrons detect moisture and low-density organics through metal, where X-ray alone is effectively blind.

03

Fused Diagnostics Dataset

Synchronized X-ray and neutron data expose separation, debonding, and fill migration inside sealed objects.

04

Stockpile-Scale Coverage

Because inspection is non-destructive, condition evidence spans many units, not just the few destructive sampling consumes.

The value is defensible condition evidence across the stockpile, supporting safety and lifecycle decisions.

Key Benefits

Supporting Lifecycle Management

By improving defect detection and aging assessment, LDRS technology provides condition evidence across the stockpile, supporting:

  • Safer stockpile management
  • Reduced handling risks
  • Improved lifecycle decisions
  • Increased process efficiency
  • Lower lifecycle costs

OUTCOME

From Reactive Inspection to Predictive Integrity Management

LDRS technology enables a transition from reactive inspection to predictive integrity management.

From Reactive Inspection to Predictive Integrity Management

LDRS technology enables a transition from reactive inspection to predictive integrity management.

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